After washing, our tees get shorter but wider. Why, and what should the spec allow?
Knitted loops relax and reshape in washing, so jersey often loses length and gains width. Mills control it with finishing and compaction; buyers control it with separate limits for each direction.

Our cotton tees are about 5% shorter after the first wash but slightly wider across the chest. Customers say they look boxy. The factory says the shrinkage is "within 5%". Is that the whole story?
Main answer
This is a common pattern in cotton jersey. During knitting and finishing, the fabric is pulled lengthwise, which stretches the loops. In washing and tumble drying, the loops relax back toward a more natural shape: they get shorter in length and spread a little in width. The result is a tee that loses length and gains width. A single shrinkage figure such as "within 5%" hides this, because it does not say in which direction.
What controls it
Mills control dimensional change through yarn and knit choices and through finishing, especially relaxing the fabric and compacting it, which pre-shortens the fabric so less shrinkage is left for the customer. Heavier, tighter knits and well-compacted fabrics are usually more stable. Fabric stretched to gain width or length on the stenter, for example to improve yield, tends to move more after washing.
Set limits for each direction
Write separate tolerances for length and width, for example a maximum shrinkage in length and a maximum change in width, both measured after a named wash procedure such as ISO 6330 at your label settings and a stated number of cycles. Include growth as well as shrinkage. Ask for these on fabric and on finished garments, since sewing and garment washing can change the result.
Allow for it in the pattern
If some shrinkage is expected, the pattern can allow for it. Agree with the factory whether measurements in your specification are before or after washing. Fit and approve washed samples so the shape customers get after washing is the one you approved.
Check bulk
Check fabric weight against the approved fabric with ASTM D3776, since a lighter, more stretched fabric often moves more. Wash garments from bulk in each size and measure body length, chest width and sleeve length. Bow and skew can be checked with ASTM D3882, since twist and dimensional change often appear together.
If bulk moves more than the limits, ask the mill about relaxing and compaction on the next lot, not just a pattern change. Keep the washed measurements from each order, so you can see whether a new fabric lot behaves differently from the one you approved.
Sources and further reading
- ISO 6330:2021 — Domestic washing and drying procedures for textile testing
- ASTM D3776/D3776M — Mass per Unit Area (Weight) of Fabric
- ASTM D3882 — Bow and Skew in Woven and Knitted Fabrics
Standards and rules are summarised from their published scope or official guidance. Use the current edition and confirm requirements for your market.
Three perspectives on this question
Purchasing perspective
I'd ask the mill to quote with length and width shrinkage limits stated separately, not one combined figure.
Merchandising perspective
Customers judge fit after washing. I'd approve the washed sample shape, not the fresh one.
QC perspective
We'd wash and measure bulk tees in every size, recording length and width changes separately.
Working on a similar program?Send your tech pack, fabric references and test requirements. We reply with a quote and the questions we need answered.
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