Interlock or single jersey for our tees? What actually changes for the wearer and the cost?
Single jersey is a light, single-layer knit with a different face and back. Interlock is a double knit that looks the same on both sides, is more stable and uses more yarn.

A mill offers our kids tees in either 160 gsm single jersey or 200 gsm cotton interlock. The interlock feels smoother and thicker, but costs more. What do we gain, and is it worth it?
Main answer
Single jersey is knitted on one set of needles. It has flat V-shaped stitches on the face and loops on the back, it is light and flexible, and it tends to curl at cut edges. Interlock is a double knit made on two sets of needles, in effect two 1×1 rib fabrics knitted together. It looks the same on both sides, is thicker and smoother, and curls far less. For the same yarn, interlock uses more yarn per square metre, which is why it is heavier and usually costs more.
What the wearer notices
Interlock feels smoother and fuller in the hand, is more opaque, and holds its shape well. It suits kidswear, polo-style tees and premium basics. Single jersey drapes more, feels lighter and cooler, and is the standard for most everyday tees. Interlock may stretch a little less widthways than single jersey of similar yarn.
Making up
Because interlock curls little, cutting and sewing are easier, and hems and necklines lie flatter. Single jersey edges curl, so handling and seam finishing need more care. Both can twist after washing if the yarn and finishing are not controlled; check spirality on washed garments and fabric bow or skew with a method such as ASTM D3882.
Testing both
Compare fabric weight with a tolerance using ASTM D3776, shrinkage after a named wash procedure such as ISO 6330, and pilling with a method such as ASTM D3512 on washed fabric. Results depend on yarn, cotton quality and finishing, not only on the knit type.
How to choose
Make tees in both fabrics and wear and wash them. Judge feel, opacity, shape after washing and the price difference per garment, not per kilogram of fabric. Interlock's higher weight means fewer metres per kilogram, so compare garment costs.
What to specify
Write the knit structure, yarn count and type, fibre content, weight with tolerance, width and shrinkage limits, and keep the approved washed sample as the bulk reference.
If you change from one knit to the other mid-season, re-approve fit, since the different stretch and weight can change how the same pattern sits on the body.
Sources and further reading
- ASTM D3776/D3776M — Mass per Unit Area (Weight) of Fabric
- ISO 6330:2021 — Domestic washing and drying procedures for textile testing
- ASTM D3512/D3512M — Pilling Resistance: Random Tumble Pilling Tester
- ASTM D3882 — Bow and Skew in Woven and Knitted Fabrics
Standards and rules are summarised from their published scope or official guidance. Use the current edition and confirm requirements for your market.
Three perspectives on this question
Purchasing perspective
I'd ask the mill for cost per finished tee in each fabric, since interlock's higher weight changes the fabric consumption.
Merchandising perspective
Interlock gives a premium feel parents notice. I'd use it where that justifies the price, and jersey for basics.
QC perspective
We'd check weight, width and washed shrinkage on bulk rolls against the approved fabric before cutting.
Working on a similar program?Send your tech pack, fabric references and test requirements. We reply with a quote and the questions we need answered.
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